Spray Coating Robot, Also Called Spray Painting Robot, Is An Industrial Robot That Can Automatically Spray Paint Or Spray Other Coatings.
The painting robot mainly consists of the robot body, computer and corresponding control system. The hydraulically driven painting robot also includes hydraulic oil sources, such as oil pumps, fuel tanks and motors. Most of them adopt 5 or 6 degrees of freedom joint structure. The arms have a large space for movement, and can perform complex trajectory movements, and the movement is flexible. The more advanced painting robots use flexible wrists that can bend in all directions and rotate. Their movements are similar to human wrists, and they can easily reach into the workpiece through smaller holes and spray its inner surface.
Powder Coating Robot
• Easy Maintenance
• High Equipment Utilization
• Can Realize Spraying In Different Directions
• Large Radius Of Movement And Good Flexibility
• Improve Spray Quality And Material Usage
• Easy To Operate
Powder Coating Robot
ZhYao Technology specializes in providing customized robot coating solutions tailored to meet the specific needs of each customer. Our spray robots have been rigorously tested and have earned certifications for quality management, safety, and explosion protection. To ensure you receive exactly what you need, our factory-authorized technical team will handle all the details, helping you achieve your goals efficiently. From the initial design stage to final delivery, ZhYao takes care of everything. Additionally, we offer comprehensive support for installation, fine-tuning, and training, ensuring your system is fully operational and meets your expectations.
Partner: YASKAWA, ABB, KUKA, NACHI, LESTA, SAIMO, CMA
Components of Powder Coating Robot System
● Robotic Arm: The core of the system, which moves and positions the spray gun precisely.
● Spray Gun: Dispenses the powder coating material onto the surface of the workpiece.
● Powder Feed System: Delivers the powder from the storage container to the spray gun.
● Control System: Includes software and hardware to program and control the robot’s movements and spray patterns.
● Enclosure/Booth: A contained area where the powder coating is applied to minimize contamination and overspray.
● Recovery System: Collects excess powder for reuse, enhancing efficiency and reducing waste.
Advantages of Powder Coating Robot System
● Plug-in structure and modular design enable quick installation and replacement of components, greatly shortening maintenance time. All components are easily accessible for maintenance.
● The utilization rate of reciprocating automatic spraying machines is generally only 40%-60%, while the utilization rate of spraying robots can reach 90%-95%.
● The wrist of the painting robot adopts a flexible wrist, which can be bent in all directions and rotated. Its movement is similar to that of a human wrist, and it can easily reach into the workpiece through smaller holes and spray its inner surface.
● It can realize spraying of inner and outer surfaces. It can realize the mixed line production of various models, such as the mixed line production of car bodies, station wagons, pickup trucks, etc.
● The profiling spray trajectory is accurate, improving the uniformity of the coating film and other appearance spray quality. Reduce the amount of over spray and cleaning solvent, and improve material utilization.
● It can be programmed offline, greatly shortening on-site adjustment time, and has a high degree of full automation.
In Order To Provide You With The Best Solution, Please Tell Us The Following Information
● Factory Dimensions (length, width, height)
● Work Piece Output (1 day = 8 hours, 1 month = 30 days)
● Material of the workpieces
● Dimensions of work piece
● Weight of the workpieces
● Color Change Demand (Frequency)
We closely communicate with clients to understand their needs and provide tailored solutions. Once the solution fits their requirements, we customize the production of the powder coating line to help them adapt to their specific production environment and coating needs.
Applications
● Automotive Industry: Coating car parts, frames, and other components.
● Appliance Manufacturing: Coating surfaces of home appliances like refrigerators, ovens, and washing machines.
● Furniture: Applying coatings to metal and wood furniture parts.
● Architectural Components: Coating of aluminum frames, doors, and other building materials.
Design and produce automatic coating production lines according to customers’requirements
We are developing, producing and selling high quality and customized turnkey solutions for surface treatment lines.
We will produce automatic coating lines in any configuration to solve our customers' business tasks.
